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Work/Industrial design · Shipped to production/05 of 11

Sensory Box

A 3D-modeled electronics enclosure that went into full production: a small router and a smart-lights hub living inside one quiet object, with the company logo doing double duty as the illuminated power button.

3D printingIndustrial designFusion 360Production
What we did
3D design of the enclosure, concept through production files
Tech
Autodesk Fusion 360 · design for manufacture
Methods
Brainstorming sessions, usability testing through the design process
Status
Full production
Outcome
Thousands of units shipped
Exploded view: router and smart-lights hub stacked into one enclosure.
Exploded view: router and smart-lights hub stacked into one enclosure.
Problem

Two devices, one object, zero fuss

Home-tech hardware multiplies: a router here, a hub there, cables everywhere. The brief was an enclosure to hold a small router and a smart-lights hub as a single product, presentable enough for a shelf and practical enough for a factory.

The assembled unit: ventilation-ready so the devices never overheat.
The assembled unit: ventilation-ready so the devices never overheat.
Design

The logo is the button

Two decisions carried the design. The company logo sits in the middle of the box and is the on/off button, backlit, making the brand mark the single point of interaction. And the housing is ventilation-ready from the first sketch, so the stacked devices don't cook inside their shared shell.

  • One interaction: press the glowing logo; everything else is invisible.
  • Thermal honesty: airflow designed in, not drilled in later.
  • Production reality: every wall, boss and tolerance modeled for manufacturing.

Usability and simplicity were addressed in the whole design process. Then the factory said yes.

from prototype to production
Outcome

Shipped, for real

The design went to full production. There is no better usability test than thousands of units leaving a factory and quietly working on people's shelves.

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